Sunday, October 22, 2006

Do Synthetics Give Better Fuel Mileage? Why?

Synthetic Lubrication and Fuel Mileage? Why?

If I've heard it once, I've heard it a thousand times, synthetic lubricants get better fuel mileage because they are more slippery and with less friction you get better mileage. Really? If that were true, then using petroleum base lubricants would cause extreme wear! Is this the case? Really?

Back in the late 70s or early 80s, legendary auto mechanic and mechanic tech article author the late Smokey Yunick used a synthetic motor oil from a company that has since gone out of business. This company was created by someone wanting to duplicate the success of AMSOIL, but ultimately found the chemistry more complex than they imagined. They had neglected to add a friction modifier additive that is important for wear prevention. Smokey reported better horsepower and performance and was very enthusiastic about this new oil technology. That is until his camshaft failed due to excessive wear. Later Smokey discovered AMSOIL and became one of their best promoters witting numerous articles about the benefits of synthetics. But before that, he was disappointed at how the first experience he had with a synthetic motor oil showed improved power and performance, but proved destructive to his engine.

But wait . . .how was this possible? How could Smokey get better performance yet see destructive wear? Isn't the better mileage and performance of a synthetic due being more slippery? If it is more slippery, then how did the engine wear out? Apparently it's something other than friction that creates the better performance you see with synthetics now isn't it?

I've heard it over and over again that the reason you get better mileage with synthetics is due to less friction. I've even heard some AMSOIL Dealers make this statement. While a properly blended lubricant can have less friction and less wear, this isn't as dramatic an influence on power and performance as you might think. The truth is that there are several reasons why synthetics provide better power and performance. Most people don't care why, just like the "cheap horsepower" and "cheap insurance" as recently stated on one of those auto performance tech shows you see weekends on Spike TV. There are a lot of reasons synthetics improve mileage and performance and reducing friction is just a small part of it.

To understand the reasons synthetics provide better performance you have to study the differences. Both petroleum and synthetic lubricants can use the same additive technology, even though synthetics tend to use more expensive additive technology because they are already in a higher price bracket, so selecting more performance oriented additives tends to be a no brainer. But the main reasons for synthetic lubricants improved performance lies in the differences in their base oil which is synthetic instead of petroleum. The base oil in a modern lubricant carries the additives which do all of the work making the lubricant the marvel of technology we all take for granted, especially in motor oils which do a lot more than just lubricate. The base oils in petroleum contain paraffin and sulfur which negatively affect several different aspects of motor oils. Here's why:

Paraffin gels up really bad when the lubricant gets cold. This is why petroleum motor oils must have additives known as Viscosity Index Improvers (VI) which keep the paraffin molecules from gelling up as the temperature drops so an engine dry runs less on cold start up. The longer an engine dry runs, more severe engine wear will occur. Also, even after lubricant flow is established, the petroleum motor oil tends to be thicker requiring more horsepower to pump it until it is warmed up. Synthetics flow instantly due to the fact that they don't have paraffin and for the same reason don't usually have any VI additives. There is a limit though. If you see a synthetic that is 5W-30, 10W-40 or even 20W-50 you can assume it is a straight weight in that it can be blended with no VI additives and still not thicken when cooled so it passes the cold "W" or winter ratings at the colder temperatures. This means instant lubrication on cold start up. However, if you see a synthetic with a 5W-50 viscosity rating, it will have some VI additives since not even a synthetic can be stretched this far across the temperature scale. Some people consider VI additives a potential problem since they tend to shear back under stress and heat, so the less use of these additives the better. Of course you don't want to dry run on start up either, so we must accept the use of VI additives in petroleum. We can avoid them entirely using synthetics by avoiding the 5W-50 viscosity ranges.

The next reason for better mileage and performance of synthetics tends to be the pollutant known as sulfur which is in petroleum motor oil. There are additives added to all motor oils, including synthetics, that prevent the oil from becoming corrosive and to prevent soot and combustion by products from developing into larger and more abrasive particles. These additives are known as Total Base Number additives or TBN. As the TBN additives do their work they become depleted. In a used oil sample sent to a oil analysis lab to be spectrochemically analyzed, the TBN will have a number which represents how much of the additive is present. When the TBN number gets depleted down to a number of 2 or below the oil must be changed even if the oil is otherwise clean. This is because the TBN additives are the additives that maintain oil cleanliness and purity and once depleted the oil can no longer be trusted to do its job. Normally for gasoline engines the oil's TBN starts out somewhere between 6 and 10 depending on which oil and who manufactured it. For Diesels the oil's TBN starts out at 10 to 15 TBN depending on who manufactured it. AMSOIL targets 12 as the TBN for its gasoline synthetic motor oils and 15 for its synthetic diesel motor oils. That being said, as oils age the TBN number drops as the pollutants use up the TBN additives. A petroleum motor oil with 3,000 miles on it, depending driving conditions, after chemical analysis can show a TBN of less than 3 to even 0 while a synthetic can have 15,000 miles driven under the same conditions showing a TBN of higher than 6. The reason is the petroleum base stock deteriorate faster and the sulfur accelerates this process stressing the TBN additives more. Synthetics are more thermally stable and this shows up in how slowly the TBN additives are used up. In the final analysis, the petroleum will change chemically the longer it is driven requiring more horsepower to pump and move it about in the engine while the synthetic maintains like new properties. This averages out to be improved mileage and performance.

Last but not least, there is more power required to move petroleum oil through an engine or transmission. It's not just the oil pumping system, but the way the lubricant impedes the action of moving parts. When a piston moves up and down in the cylinder it scrapes and spreads the motor oil. The bearings turn and the oil being pumped through the bearings is hydrodynamically impelled around the moving parts by the high speed turning. In a transmission the gears and bearings impel and "squish" the oil from tight places. Synthetics require less power to impel than petroleum for two reasons. The paraffin in petroleum in a hindrance for one. The second reason is the fact that the molecular structure of petroleum in an average of so many dissimilar materials averaging out to be what's in the petroleum oil base stock. This tends to be less easy to move under loads. Synthetics are made chemically to be uniform and therefore less reactive chemically so as to last longer, but the side benefit is they require somewhat less power to impel about engines and transmissions and the absence of sulfur means the performance stays peak without the steady decline seen in petroleum based oils. This is the reason Smokey Yunick's engine had so much wear with an improperly blended synthetic motor oil, yet showed improve power and performance. It's all in the base stocks that the oil starts with.

I've had people who know little about synthetics, but use wear metals in used oil samples as a reason for not expecting better performance out of a synthetic. Most people seem to have used oil samples from Royal Purple brand synthetic motor oil, for some reason, and compare them to some samples they have taken of petroleum oil showing wear metals to be about the same. I have to educate them that wear isn't a test of motor oil performance. If they put that same synthetic motor oil to an engine test using an engine or chassis dynamometer they'll see better power output. It's about more than wear, it's they way the lube moves about the engine and how much resistance the lube gives the the moving parts.

Of course I get out my used lube samples of AMSOIL and show then how slight wear metals can be. I have more information online about the difference in wear metals in used oil samples with tests done on Highway Patrol cars here in Texas. In the Texas Department of Public Safety test comparisons between AMSOIL and petroleum motor oils in Highway Patrol cars, the AMSOIL used oil sample that had nearly 25,000 miles without being changed had slightly less wear metals than the petroleum sample with just a little less than 1,800 miles! Highway Patrol cars are an extreme test of a motor oil since these cars are driven hard and do a lot of engine idling which doesn't move the odometer. Sometimes these cars will see shift changes without shutting off the engine. Ironically, the Texas DPS wasn't interested in performance improvements such as better fuel mileage. Instead they were trying to save money on maintenance and the extended oil drains saved them several hundred dollars per vehicle per year. For more information see this article:
Texas Highway Patrol Cars Using AMSOIL (Opens in a new window)

Lastly, what I've been talking about are true Polyalphaolefin (PAO) synthetics known as Type IV lubricants. These are hard to find if you buy from major oil companies. Mobil 1 is the last major oil company to still use them as of this witting. All others, with the exception of smaller companies like AMSOIL and Redline, the major oil companies have switched to a Type III petroleum based motor oil and call them "synthetic" through a legal loop hole. Type III lubricants are 100% petroleum with the sulfur refined out. These oils last longer without the sulfur, but still have a lot of the same performance problems associated with regular petroleum based oils. The must employ VI additives for one. Another drawback is the irregular mix of petroleum that averages out to be your motor oil and don't perform to the higher level of true PAO based synthetics. So how do I know if I have purchased a true PAO synthetic? If it's from a major oil company and not Mobil 1 then it's not a PAO. AMSOIL makes about 30 different motor oils. Of them there are 4 with the XL-7500 name on the label and are short drain Type III based petroleum. Even though AMSOIL uses the "legal loophole" and calls them "synthetic" they are not true synthetic and the reason for the short advertised oil drain. You see these XL-7500 AMSOIL motor oils in auto parts stores and quick oil change centers. They cost a little less therefore making them a good choice in that market. I would advise on shelling out the extra dollar per quart for the PAO based AMSOIL. You'll be happier with the results and it would be cheaper in the long run considering the price of fuel today and the improvement in fuel mileage.

See the following articles for more technical information on Lubricants including Motor Oil. All open in a new window.

Motor Oil Testing Methods

Why does Motor Oil Deteriorate?

Change Engine Oil Light (How do these systems work and how good are they?)

Motor Oil Quality Progresses With Engine Technology (Good information on motor oil service ratings)

A Closer Look at Drivetrains (Gear Lube service ratings explained)

Don't Forget The Gear Oil! (Explains Gear Lube technology and outlines proper maintenance)

Change Gear Lube After Break-in Period for Long Differential Life

Monday, May 15, 2006

GM: 30,000-mile Drain Intervals Are Achievable

This article from Lubes-N-Greases explains the trend for future auto maintenace and how if will affect the consumer. Very good reading because it validates the use of higher class synthetic lubricants and enhanced filtration to save time and money on auto maintenance.

Read More:
http://www.upmpg.com/lubricationnews/gm_lubes_n_greases/

Change Gear Lube After Break-in Period for Long Differential Life

Unbeknownst to many motorists, most differential wear occurs during the break-in period. Auto and truck owners can do themselves a big favor by changing their gear lube following the break-in period in order to reduce wear and extend differential life.

Motorists know when they're supposed to change their motor oil. They have oil life monitors, oil change centers and commercials all telling them when it's time for an oil change. Differential oil changes, on the other hand, often get overlooked. Many people don't even think of the differential when performing routine maintenance on their vehicles and don't realize four-wheel drive trucks have two differentials and a transfer case that all require service. In fact, according to one quick lube company, only one to two percent of their customers purchase a differential gear lube change.

Most differential wear occurs during the break-in period. Because differentials are not equipped with filters, break-in metals are suspended in the oil, causing increased wear as the particles mesh between the gears. Hauling heavy loads and towing heavy trailers cause additional stress to the differential during the break-in period and can cause premature differential damage or failure. Changing the gear lube after the break-in period (about 3,000 miles) is a low-cost maintenance investment that provides a significant payoff, including greatly reduced wear, extended differential gear and bearing life and protection for expensive vehicle investments. Auto manufacturers recognize the importance of draining abrasive break-in materials.

Read the rest of the article and see remarkable wear comparisons on different differentials using different lubes and drain intervals:
http://www.upmpg.com/lubricationnews/differential_maintenance/

Why Does Motor Oil Deteriorate?

Motor Oil Degradation - Why does it happen?
Motoroil chemistry is more complex than you think.


It is common knowledge that, at some point, engine oil must be changed. It's something that is preached relentlessly to vehicle owners by vehicle manufacturers, quick lubes and oil companies. But consumers are widely unaware of what exactly makes oil changes necessary.

Many factors contribute to a motor oil's demise, but it is essentially the accumulation of contaminants in the oil and chemical changes in the oil itself that make the oil and chemical changes in the oil itself that make a motor oil unfit for further service. With time, it is inevitable that the oil will be contaminated by dirt or sludge, or succumb to the extreme pressures or temperatures found inside an engine. AMSOIL Motor Oils are formulated with the industry's most advanced synthetic base stocks and additive packages to combat the forces that deteriorate conventional oils.

Read the entire article and see how well the different brands of motor oils faired in the NOACK Volatility Test:
http://www.upmpg.com/lubricationnews/why_motoroil_deteriorates/index.html

New AMSOIL Synthetic Motorcycle Oils Provide Superior Transmission and Rust Protection

Rust Protection - Expected or Neglected?

Motorcycle engines are more susceptible to corrosion and rust than automobiles. Often stored and unused for extended periods of time, motorcycle engines are commonly exposed to humidity and damp environments that promote rust. In addition, the combustion process and short trip driving create condensation and acids that further promote corrosion and rust.

Because it is as abrasive as dirt, rust causes a myriad of problems, including scratching and pitting on cylinders, pistons and bearing surfaces, leading to blow-by, lower compression and reduced power and performance. When rust forms on Harley-Davidson needle bearings, bearing failure results. Rust also cause excessive wear on bearings, camshafts, lifters and gear surfaces.

Motor oil cannot provide rust protection on its own. It must be formulated with special rust inhibitors. However, because rust inhibitors typically sacrifice wear protection by competing with antiwear additives for the metal surface, most motorcycle oils are formulated without rust inhibitors. New AMSOIL Synthetic Motorcycle Oils are formulated with break-through technology not previously available, providing outstanding protection against rust without sacrificing wear protection.

The ASTM D-1748 Rust Test measures a lubricant's ability to protect against rust and corrosion. A standard metal reference coupon is immersed in the test oil before being placed in a humidity cabinet for 24 hours at 120 degrees F. As evidenced in the photos, the reference coupons treated with AMSOIL Synthetic Motorcycle Oils showed no signs of rust and corrosion, while the competitors failed the test.

Benefits of the two new oils include:

· Improved Transmission Protection
· Excellent Wet Clutch Performance
· Excellent Corrosion Protection
· Outstanding Heat Resistance
· Robust Additive Levels
· Excellent Value for Cost Effective Performance

Read the entire article and find out how other brands of Motorcycle Motor Oil performed in the ASTM D-1748 Rust Test:
http://www.upmpg.com/lubricationnews/new_synthetic_manual_transmission_transaxle_oil.htm

New Oils Provide Maximum Protection for Manual Transmissions - Transaxles

Manual Transmissions & Transaxles
Synthetic Manual Transmission and Transaxle Oil

Transmissions and transaxles are an assembly of gears and shafts designed to transmit power to the drive wheels of vehicles. Power from the engine is provided in the form of torque, or twisted force. The amount of this force varies a great deal, depending on the individual characteristics of the engine and the speed at which the engine is running.

When the driver shifts a manual transmission of transaxle, some gears disengage and others engage inside the transmission. However, these gears are moving at different speeds and could grind during shifting. Synchromesh components are used to resolve this possible gear-grinding situation. A synchromesh system equalizes the speed of each gear for smooth shifting without gear grinding.

Some older manual transmissions do not have synchronizers, requiring them to be "double clutched." The statement "If you cannot find 'em, grind 'em" typically applies to non-synchromesh transmissions common to older cars, school busses and
heavy-duty equipment.

Read the entire article:

http://www.upmpg.com/lubricationnews/new_synthetic_manual_transmission_transaxle_oil.htm

Thursday, February 02, 2006

Amsoil European Synthetic Certified for VW 505.01!

New! 5W-40 European Synthetic Motor Oil certified for use in European Autos like Mercedes-Benz, BMW and for VW including the 505.01 specification.

Amsoil 5W-40 Synthetic European Motor Oil is the only motor oil sold in North American certified for Volkswagen 505.01 & VW 505.01 tdi that costs less that 7 dollars per quart. It is also the only Motor Oil sold in North American certified for use in BMW, Mercedes-Benz and Volkswagen Porche Audi.

More Information:
Amsoil European Synthetic 5W-40 for VW 505.01 - BMW - Mercedes

Monday, January 16, 2006

Tax Credits for Fuel Efficient Diesels

Consumers who purchase select new diesel cars, light trucks and SUVs are eligible for up to $3,400 in tax credits based on the vehicle's weight, fuel efficiency rating and emissions level, as determined by the Environmental Protection Agency. The credit is available from January 1, 2006 through December 31, 2010.

Proper Lubricant Storage

Proper storage environment and handling practices extend lubricant shelf life.

The environment in which lubricants are stored greatly affects their shelf life. Because lubricants are not always stored under ideal conditions, it is difficult to identify a specific shelf life, and recommended shelf lives cited by manufacturers often differ considerably.

A number of factors affect a lubricant's shelf life:

Product Design
Some formulation chemistries and additives are more aggressive than others. The nature of the chemistry can affect lubricant shelf life.


Storage Temperature
High heat (above 100 degrees F) and extreme cold (below 0 degrees F) can affect lubricant stability. Ideal storage temperatures are between 45 and 80 degrees F.

Water
Water can promote microbial growth, as well as react with additives to form insoluble materials. The presence of water is often the result of improper handling procedures or condensation. Water condensation can occur when storage temperatures fluctuate over a wide temperature range.

Read the rest of the article: http://www.upmpg.com/lubricationnews/lubricationnews_2006_mar-jan.htm

Eleven Licensed Oils Fail API Testing

The results of the American Petroleum Institute's 2004 engine oil aftermarket audit program, which tests the quality of API-licensed motor oils found in the retail market, reveal that 11 of 611 motor oil samples were "nonconforming." Nonconforming oils either had incorrect additive treat levels, failed the cold cranking limit, were not the correct viscosity grade or were otherwise deficient. Two of the 11 nonconforming oils were found to have "significant nonconformances" that could cause engine damage.

Twenty-eight percent of API's 529 licensees had at least one product sampled for the 2004 audit, with 20 percent of the samples obtained from bulk oil sites, 38 percent from quick lubes, 27 percent from auto repair shops and the balance from service stations, car dealers and truck facilities. Passenger car motor oils comprised 79 percent of the samples, while the rest were heavy-duty motor oils. Samples included 10W-30 (30%), 15W-40 (19%), 5W-30 (17%) and 5W-20 (6%) viscosity grades, and 18 percent of the samples were obtained outside the United States and Canada.

In order to remain licensed, the nonconforming oils had to undergo additional third-party physical and chemical testing. One oil passed the additional requirements and retained its license, while another also met the additional requirements and had its license briefly reinstated before being caught committing the same offense.

According to Kevin Ferrick of the API, "API did not require the removal of any of the oils of the nonconforming licensee from the marketplace while the additional testing was under way, during the enforcement action or later."

Determine the Cause of Piston Failure

Piston failure can usually be attributed to its operating environment.

Engine failure may arise for a number of reasons. Finding the reason for the problem is essential in order to prevent future breakdowns. According to Bill Mirth, North American heavy-duty sales manager with the FP Diesel brand of Federal-Mogul Corp., if a piston is found to be at fault, it is critical to find out what caused the piston to fail.

"It's important to understand that very few pistons actually fail," says Mirth. "In truth, they are damaged by a faulty operating environment. These conditions commonly include lack of lubrication, abnormal combustion, the presence of debris within the engine, clearance issues that lead to physical contact between the piston and another part and operational issues such as over-reving (sic) or overloading the engine or improper shutdown."

The life of a piston is directly related to its environment. "As a result, virtually all situations resulting in damage to a piston can be traced to an issue unrelated to the construction and quality of the piston itself," says Mirth. "In other words, the worst thing a technician can do is simply assume the piston was at fault and ignore the actual cause of the damage. In that case, he's just throwing parts at the problem, which invariably leads to additional issues."

Jay Wagner, heavy-duty brand manager with Clevite Engine Parts, cites fueling problems as another cause of piston failure. "If the engine injection system is delivering the wrong amount of fuel, at the wrong time or for the wrong duration and with a poor spray pattern, this can result in excessive heat, erosion or a washing of the cylinder walls with fuel, "explains Wagner.

In order to prevent heat build-up that can lead to piston damage, it is important the correct level of lubrication reaches the piston at the skirt and piston pin. Wagner advises technicians to examine piston oilers. "Many of these are very delicate in relationship to other parts of the engine and are bumped easily, resulting in either a broken of improperly directed oiler," he says.

Contamination wreaks havoc on pistons, too. Water contamination causes erosion and fuel and lubricant dilution. "Contamination can be water, fuel, particulates from the air intake or foreign objects," says Wagner. "Particulates can wear the ring lands, resulting in increased oil consumption. Foreign matter can be anything including nuts, bolts, valve train or turbocharger parts, and much of the time foreign matter in the combustion chamber is the result of another component failing."

Read the rest of the article:
http://www.upmpg.com/lubricationnews/lubricationnews_sep-dec_2005.htm

Wednesday, January 11, 2006

Fuel Mileage Calculator Online

New! Online Fuel Mileage Calculator!


Instantly figure your fuel mileage and monthly/yearly fuel cost. Computes your estimated savings and MPG using AMSOIL compared to petroleum motor oil. Check it out!
Click Here.