Unbeknownst to many motorists, most differential wear occurs during the break-in period. Auto and truck owners can do themselves a big favor by changing their gear lube following the break-in period in order to reduce wear and extend differential life.
Motorists know when they're supposed to change their motor oil. They have oil life monitors, oil change centers and commercials all telling them when it's time for an oil change. Differential oil changes, on the other hand, often get overlooked. Many people don't even think of the differential when performing routine maintenance on their vehicles and don't realize four-wheel drive trucks have two differentials and a transfer case that all require service. In fact, according to one quick lube company, only one to two percent of their customers purchase a differential gear lube change.
Most differential wear occurs during the break-in period. Because differentials are not equipped with filters, break-in metals are suspended in the oil, causing increased wear as the particles mesh between the gears. Hauling heavy loads and towing heavy trailers cause additional stress to the differential during the break-in period and can cause premature differential damage or failure. Changing the gear lube after the break-in period (about 3,000 miles) is a low-cost maintenance investment that provides a significant payoff, including greatly reduced wear, extended differential gear and bearing life and protection for expensive vehicle investments. Auto manufacturers recognize the importance of draining abrasive break-in materials.
Read the rest of the article and see remarkable wear comparisons on different differentials using different lubes and drain intervals:
http://www.upmpg.com/lubricationnews/differential_maintenance/
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