Showing posts with label hot rod. Show all posts
Showing posts with label hot rod. Show all posts

Saturday, July 13, 2019

Zinc Wear Prevention in Motor Oil

Do Older Engines Need Oil With ZDDP Additives?

What is high-zinc motor oil?

Zinc dialkyldithiophosphate (ZDDP) is the most common zinc-based additive and is used primarily as an anti-wear agent to prevent premature engine wear. It also provides corrosion and oxidation protection.

However, because the zinc and phosphorus found in ZDDP can negatively affect catalytic converters, it has been phased out of motor oil formulations in recent years.

Reducing ZDDP has drawbacks, as classic-car owners have found. Older vehicles with flat-tappet camshafts and, in particular, engines that include high-tension valve springs or other modifications that create high contact pressures, can suffer premature wear due to reduced ZDDP levels.

For best protection, engine builders and gearheads typically use high-zinc and high-phosphorus motor oil to offer extra protection for flat-tappet cams, lifters and other components during break-in. AMSOIL Break-In Oil, for example, contains 2,200 ppm zinc and 2,000 ppm phosphorus.
Buy AMSOIL Break-in Oil


How do ZDDP additives work?


ZDDP anti-wear additives are heat-activated, meaning they provide wear protection in areas of increased friction.

As temperatures rise and surfaces come closer together, ZDDP decomposes and the resulting chemistry protects critical metal surfaces. When parts move during operation, any sliding or rolling motion takes place on top of or within the ZDDP anti-wear film, which reduces metal-to-metal contact.
Lifters
Flat Tappet Lifters

This is especially important in engines with flat-tappet camshafts or engines modified to create more horsepower. High-tension valve springs, often used in racing applications, also increase the potential for cam wear and require additional ZDDP.

Flat-tappet cams vs. roller cams

The design of flat-tappet cams makes them especially vulnerable to wear. As the name indicates, the tappet – or lifter – is flat. During operation, the cam-lobe slides rapidly over the tappet, increasing friction and temperatures.

A thin oil film is the only barrier that prevents the lifter and cam lobe from welding together.

If the oil film fails or provides insufficient wear protection, the two components can eventually wear the flat-tappet cam and affect valve operation. Engine power and efficiency can decline if the flat-tappet cam cannot lift the valves enough to adequately charge the chamber for ignition or release exhaust fumes. Because most V-8 engines of the muscle-car era came standard with flat-tappet cams, the problem is especially prevalent to classic-car and hot rod owners.

Roller cams, on the other hand, are differentiated by rolling contact rather than sliding contact. Although costlier, roller cams are common in most modern vehicles and can be retrofitted into classic-car and hot-rod engines.



The role of piston rings

Even though Hugh didn’t ask about it specifically, I should also mention the importance of seating the piston rings during break-in.

Although a new or freshly honed cylinder appears smooth to the naked eye, it actually contains microscopic peaks and valleys. If the valleys are too deep, they collect excess oil, which burns during combustion and leads to oil consumption.

The sharp peaks, meanwhile, provide insufficient area to allow the rings to seat tightly. That means highly pressurized combustion gases can blow past the rings and into the crankcase, reducing horsepower and contaminating the oil.

Breaking in the engine wears the cylinder-wall asperities, providing increased surface area for the rings to seat tightly. The result is maximum compression (i.e. power) and minimum oil consumption.
Seating piston rings

Do you always need an oil with ZDDP additives?

Do you need to use high-zinc motor oil in an older engine after break-in, which is typically about 500 miles?

Yes, if you want to maintain horsepower and promote longevity. 

Even after the cam has seasoned, it’s still exposed to tremendous heat and pressure, especially in a heavily modified or racing engine. The constant barrage of pressure can rupture the oil film responsible for preventing wear, leading to metal-to-metal contact.

After break-in, we recommend using an oil with at least 1,000 ppm ZDDP in a flat-tappet engine. That way, you’re providing your expensive engine with maximum protection against wear and horsepower loss.

AMSOIL Z-Rod Synthetic Motor Oil, our primary recommendation for classic cars and hot rods, contains more than 1,400 ppm zinc and more than 1,300 ppm phosphorus.

High zinc synthetic motor oil

That’ll keep your classic car running for the long haul.

Tuesday, January 28, 2014

Solving the Challenges of Flat-Tappet Cams in Classic Car Engines

Summer belongs to classic cars and hot rods. It's the season when thousands visit car shows across North America and loyalists of every make and model cruise the streets to show off their rides. One of the big concerns among classic car owners in recent years, however, has been the abundance of flat-tappet camshaft failures that many attribute to the reduction of zinc and phosphorus in today's oil formulations.

Flat Tappet & Roller Lifters
Zinc dialkyldithiophosphate (ZDDP) is the most common zinc-based additive, and is used primarily as an anti-wear agent to prevent premature engine wear. It also provides corrosion and oxidation protection. However, because the zinc and phosphorus found in ZDDP can negatively affect catalytic converters, it has been phased out of motor oil formulations in recent years.
Reducing ZDDP content has drawbacks, as classic car owners have found. Older vehicles with flat tappet camshafts and, in particular, engines that include high-tension valve springs or other modifications that create high contact pressures can suffer premature wear due to reduced ZDDP levels.

Flat-Tappet vs. Roller Cams

The design of flat tappet cams makes them especially vulnerable to wear. As the name indicates, the tappet - or lifter - is flat. During operation, the surface of the cam lobe slides rapidly over the surface of the tappet, producing high friction and temperatures. A thin oil film is the only barrier that prevents the lifter and cam lobe from welding together. If the oil film fails or provides insufficient wear protection, the two components can eventually wear the flat tappet cam and affect valve operation. Engine power and efficiency can decline if the flat tappet cam cannot lift the valves enough to adequately charge the chamber for ignition or release exhaust fumes. Because most V8 engines of the muscle-car era came standard with flat tappet cams, the problem is especially prevalent to classic-car and hot-rod owners.
Roller cams, on the other hand, are differentiated by rolling contact rather than sliding contact. Although more costly, roller cams are common in most modern vehicles and can be retrofitted into classic-car and hot-rod engines.
AMSOIL Synthetic Z-Rod Motoroil
Click for larger image

Demand for High-Zinc Oils

The abundance of flat tappet camshaft failures in classic-car and hot-rod circles has spurred the market for high zinc motor oils formulated especially to protect flat tappet cams AMSOIL Z-ROD® 20W-50 Synthetic Motor Oil (ZRT) and AMSOIL Z-ROD® 10W-30 Synthetic Motor Oil (ZRF) are specially engineered for these classic and high-performance vehicles. It features a high-zinc formulation to help prevent wear on flat tappet cams and other critical engine components. Because many of these vehicles sit idle much of the time, Z-ROD contains a proprietary blend of rust and corrosion inhibitors for added protection during longterm storage. Z-ROD Synthetic Motor Oil is designed to perform on the street and protect during storage.
AMSOIL Z-Rod Synthetic Hot Rod

Complete Vehicle Protection

Classic cars and hot rods need more than just premium engine protection. Many are modified to deliver increased power and torque, placing added stress on the transmission, differential and chassis. AMSOIL Synthetic Manual Transmission & Transaxle Gear Lube (MTG), Severe Gear® Synthetic Gear Lube (SVG, SVT, SVO & Dominator® Synthetic Racing Grease (GRG) offer advanced protection modified classic cars and hot rods need. These and other products are featured in the new Classic Cars Brochure (G3113).

Purchase AMSOIL products at up to 25% discounted as an AMSOIL Preferred Customer.




Saturday, March 08, 2008

Interview with Boyd Coddington and His Wife Jo

Boyd Coddington passed away February 27, 2008. He will be missed dearly by custom car fans all over the world. His show American Hot Rod was watched by millions worldwide.

In this reprint from the January 2008 issue of the AMSOIL Action News Boyd talks about the show and plans to set a new world record at the Bonneville Salt Flats. There is an interview with his wife Jo about future plans and favorite cars.

Hopefully his wife Jo can continue his work and dreams.

Rest in peace Boyd.